Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURTTE008 Mapping and Delivery Guide
Dismantle and assemble multi-cylinder four-stroke petrol engines

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency AURTTE008 - Dismantle and assemble multi-cylinder four-stroke petrol engines
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to dismantle and reassemble a multi-cylinder four-stroke engine. It requires the learner to plan and prepare the task; dismantle the engine and inspect the components; reassemble the engine and check the engine operation; and maintain the work area, tools and equipment.It applies to those undertaking a Vocational Education and Training in Schools (VETiS) or pre-vocational qualification as preparation to entering the automotive service and repair or automotive manufacturing industry.The unit is designed for use in a highly supervised context and is not suitable for use in a vocational qualification.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Mechanical Miscellaneous
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare to dismantle and re-assemble a multi-cylinder four-stroke petrol engine
  • Safety and environmental requirements are sourced and interpreted
  • Task instruction is interpreted and engine to be worked on is identified
  • Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted
  • Potential hazards and risks associated with task are identified and reported to workplace supervisor
  • Tools and equipment required for dismantling and assembling multi-cylinder four-stroke petrol engine are identified according to manufacturer specifications
       
Element: Dismantle engine and clean its components
  • Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements
  • Engine is cleaned according tomanufacturer specifications and workplace procedures
  • Engine is dismantled without causing damage to components, tools or equipment
  • Engine components are cleaned and arranged for identification according to workplace procedures
       
Element: Identify, inspect and measure engine components
  • Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures
  • Engine and components are measured and results compared against manufacturer specifications
  • Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified
  • Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified
  • Engine component inspection results are recorded
       
Element: Inspect engine cooling system and components and identify type
  • Information on the function, type and components of cooling system is sourced and interpreted
  • Cooling system components are identified and inspected according to manufacturer specifications
  • Cooling system component inspection results are recorded
       
Element: Re-assemble engine and perform operational tests
  • Information on engine seals, sealants and gaskets is sourced and interpreted
  • Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements
  • Engine is re-assembled according to manufacturer specifications, and without causing damage to components, tools and equipment
  • Engine is tested for correct assembly and operation
  • Engine re-assembly and testing procedures are recorded
       
Element: Complete work processes
  • Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures
  • Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary
  • Workplace documentation is processed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare to dismantle and re-assemble a multi-cylinder four-stroke petrol engine

1.1 Safety and environmental requirements are sourced and interpreted

1.2 Task instruction is interpreted and engine to be worked on is identified

1.3 Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted

1.4 Potential hazards and risks associated with task are identified and reported to workplace supervisor

1.5 Tools and equipment required for dismantling and assembling multi-cylinder four-stroke petrol engine are identified according to manufacturer specifications

2. Dismantle engine and clean its components

2.1 Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements

2.2 Engine is cleaned according tomanufacturer specifications and workplace procedures

2.3 Engine is dismantled without causing damage to components, tools or equipment

2.4 Engine components are cleaned and arranged for identification according to workplace procedures

3. Identify, inspect and measure engine components

3.1 Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures

3.2 Engine and components are measured and results compared against manufacturer specifications

3.3 Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified

3.4 Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified

3.5 Engine component inspection results are recorded

4. Inspect engine cooling system and components and identify type

4.1 Information on the function, type and components of cooling system is sourced and interpreted

4.2 Cooling system components are identified and inspected according to manufacturer specifications

4.3 Cooling system component inspection results are recorded

5. Re-assemble engine and perform operational tests

5.1 Information on engine seals, sealants and gaskets is sourced and interpreted

5.2 Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements

5.3 Engine is re-assembled according to manufacturer specifications, and without causing damage to components, tools and equipment

5.4 Engine is tested for correct assembly and operation

5.5 Engine re-assembly and testing procedures are recorded

6. Complete work processes

6.1 Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures

6.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures

6.3 Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary

6.4 Workplace documentation is processed according to workplace procedures

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare to dismantle and re-assemble a multi-cylinder four-stroke petrol engine

1.1 Safety and environmental requirements are sourced and interpreted

1.2 Task instruction is interpreted and engine to be worked on is identified

1.3 Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted

1.4 Potential hazards and risks associated with task are identified and reported to workplace supervisor

1.5 Tools and equipment required for dismantling and assembling multi-cylinder four-stroke petrol engine are identified according to manufacturer specifications

2. Dismantle engine and clean its components

2.1 Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements

2.2 Engine is cleaned according tomanufacturer specifications and workplace procedures

2.3 Engine is dismantled without causing damage to components, tools or equipment

2.4 Engine components are cleaned and arranged for identification according to workplace procedures

3. Identify, inspect and measure engine components

3.1 Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures

3.2 Engine and components are measured and results compared against manufacturer specifications

3.3 Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified

3.4 Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified

3.5 Engine component inspection results are recorded

4. Inspect engine cooling system and components and identify type

4.1 Information on the function, type and components of cooling system is sourced and interpreted

4.2 Cooling system components are identified and inspected according to manufacturer specifications

4.3 Cooling system component inspection results are recorded

5. Re-assemble engine and perform operational tests

5.1 Information on engine seals, sealants and gaskets is sourced and interpreted

5.2 Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements

5.3 Engine is re-assembled according to manufacturer specifications, and without causing damage to components, tools and equipment

5.4 Engine is tested for correct assembly and operation

5.5 Engine re-assembly and testing procedures are recorded

6. Complete work processes

6.1 Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures

6.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures

6.3 Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary

6.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

information about key aspects of work health and safety (WHS), occupational health and safety (OHS) and environmental requirements, including:

use of safety glasses, ear protection and safety footwear

use of engine dismantling and re-assembly equipment

collection and disposal of used engine lubricants and coolant.

Tools and equipment must include:

micrometers and other measurement instruments

torque wrench.

Engine must include one or more of the following:

operational multi-cylinder four-stroke petrol engine with:

2, 4, 6 or 8 cylinder configurations

overhead valve with push rods or overhead camshaft

complete multi-cylinder four-stroke engine assembly with carburettor, manifold, ignition system and flywheel.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Safety and environmental requirements are sourced and interpreted 
Task instruction is interpreted and engine to be worked on is identified 
Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted 
Potential hazards and risks associated with task are identified and reported to workplace supervisor 
Tools and equipment required for dismantling and assembling multi-cylinder four-stroke petrol engine are identified according to manufacturer specifications 
Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements 
Engine is cleaned according tomanufacturer specifications and workplace procedures 
Engine is dismantled without causing damage to components, tools or equipment 
Engine components are cleaned and arranged for identification according to workplace procedures 
Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures 
Engine and components are measured and results compared against manufacturer specifications 
Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified 
Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified 
Engine component inspection results are recorded 
Information on the function, type and components of cooling system is sourced and interpreted 
Cooling system components are identified and inspected according to manufacturer specifications 
Cooling system component inspection results are recorded 
Information on engine seals, sealants and gaskets is sourced and interpreted 
Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements 
Engine is re-assembled according to manufacturer specifications, and without causing damage to components, tools and equipment 
Engine is tested for correct assembly and operation 
Engine re-assembly and testing procedures are recorded 
Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures 
Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURTTE008 - Dismantle and assemble multi-cylinder four-stroke petrol engines
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AURTTE008 - Dismantle and assemble multi-cylinder four-stroke petrol engines

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: